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C3CASE STUDY

STATE BRIDGE NETWORK · 28 STRUCTURES

28 bridges with piers standing in water

A retrofitting programme covering 28 bridges in one state needed reinforcement layouts, moisture extents and corrosion extents before design could be fixed.

Client name and location are withheld. Site photographs and raw data are on file. Equipment: HILTI PS 1000 X-Scan. Processing: PROFIS Detection in expert mode with our own MATLAB routines.

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The problem

A retrofitting programme covering 28 bridges in one state needed reinforcement layouts, moisture extents and corrosion extents before design could be fixed. The substructures were in continuous contact with water, and conventional scanning had not returned usable data on them.

Why it was hard

Water attacks radar from both sides. Its dielectric constant is about 81 against 6 for dry concrete, so the pulse slows and every depth reads wrong. The ionic pore solution also raises conductivity, so the signal is absorbed and the lower half of the record goes blank. Taken at face value that reads as a clean pier. It is the opposite.

What we did

Treated the signal loss as the measurement. Calibration was carried out separately for submerged, splash and dry bands on the same element, gain was fitted to the attenuation actually measured, and the datasets were mapped in MATLAB three ways: attenuation, arrival time shift, and reflection polarity. Together those separate moisture ingress from delamination from section loss at the bar, readings that a single radargram confuses.

Result

All 28 structures surveyed and reported in one comparable format, each with its achieved depth of investigation stated, so the owner could rank intervention across the network.

This is a record of a specific investigation, not a statement that every element will produce the same result. What radar resolves on any given structure depends on its moisture content, chloride content, reinforcement congestion and mix. We assess that at enquiry stage and say so before the survey is commissioned.

RELATED SERVICE

Void and delamination mapping covers this kind of investigation.

Equipment used

The HILTI PS 1000 X-Scan is a three antenna ground penetrating radar system that produces plan view images of concrete, not the single line trace of a covermeter or a rebar scanner. It records a 600 by 600 mm image scan grid in a single set up, extendable to 1200 mm by 1200 mm for larger elements, and detects to a stated maximum of 300 mm in concrete. Default settings assume dry, ordinary concrete, so we acquire in expert mode with the phase of the signal preserved and calibrate the dielectric constant on the element in front of us, processed in PROFIS Detection together with our own MATLAB routines.

From WhatsApp message to marked element

Enquiry. Send the element type, thickness, exposure condition and what you need to locate on WhatsApp. Photographs, drawings and any previous scan output help us assess it fast.

Plan. We check access, moisture, exposure and reinforcement congestion against your target, confirm radar is the right test, and schedule the visit.

Scan and mark. Calibrated on the element, scanned in an orthogonal grid, and marked directly on the surface for your coring or cutting crew, same visit.

Report, if needed. Depth slices, plan extents and permissible core diameters, issued as a written report when your project requires formal documentation.

OTHER SERVICES

If a scan on your project has come back inconclusive, send us the element details, the exposure condition and the output you already have.

Send us an inconclusive scan

Send the element details, get a scope back the same day.

Element type, thickness, exposure condition and what you need to locate on WhatsApp. Photographs, drawings and any previous scan output help us assess it fast.

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